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Pipe Working Tools

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ITI Fitter
Fitter

ITI Fitter is a 2-year technical vocational course (CTS) focusing on fitting, assembling, and maintaining industrial machinery and metal parts. It covers trade theory (safety, tools, machinery, engineering drawing) and practical training (filing, drilling, turning), leading to a recognized National Trade Certificate (NTC)

Key Aspects of ITI Fitter:

  • Course Structure: Two-year, often split into four semesters, covering both theoretical and practical modules.
  • Core Skills: Students learn to use tools like lathes, drills, grinders, and precision measuring instruments (micrometres, verniers).
  • Job Roles: Upon completion, graduates can work as technicians, machine assemblers, pipe fitters, or structural fitters in manufacturing plants, public sector units (PSUs), or private industries.
  • Career Scope: High demand in manufacturing, automotive, heavy engineering, and maintenance departments.

Key Subjects Covered:

  • Safety Practices: Workshop safety and personal protective equipment (PPE).
  • Fitting Techniques: Precision fitting, assembly, and maintenance.
  • Engineering Drawing: Interpreting mechanical drawings.
  • Trade Theory: Knowledge of metals, tools, and machining processes.

 

By iti | 4:24 PM IST, Fri March 13, 2026

Pipe Working Tools

Various special tools are used in pipe fitting and plumbing work to cut, hold, thread, and bend pipes. These tools help perform pipe installation and maintenance efficiently and safely.

Pipe Cutter

A pipe cutter is a tool used for cutting pipes accurately. It produces a clean and smooth cut without damaging the pipe.

Description

  • Consists of a cutting wheel and adjustable rollers.
  • The cutting wheel rotates around the pipe to cut it.

Uses

  • Cutting metal pipes such as steel, copper, and aluminum.
  • Producing smooth and accurate pipe ends.

Advantages

  • Clean cutting operation.
  • Less effort compared to hacksaw cutting.
  • Maintains proper pipe shape.

Pipe Wrench

A pipe wrench is a hand tool used for gripping and turning pipes during installation or removal.

Description

  • Consists of a fixed jaw and an adjustable jaw.
  • The jaws have serrated teeth to grip the pipe firmly.

Uses

  • Tightening and loosening pipe joints.
  • Holding pipes during threading or cutting operations.

Pipe Die

A pipe die is a cutting tool used to cut external threads on the end of a pipe. The threaded pipe can then be connected with pipe fittings.

Uses

  • Cutting external threads on pipes.
  • Preparing pipe ends for threaded connections.

Pipe Tap

A pipe tap is used to cut internal threads inside pipe fittings or holes. These threads allow pipes to be screwed into fittings securely.

Uses

  • Cutting internal pipe threads.
  • Repairing damaged internal threads.

Pipe Bending Machine

A pipe bending machine is used to bend pipes into desired shapes or angles without damaging them. This machine helps produce accurate bends in pipes used for plumbing and industrial pipelines.

Description

  • Uses mechanical, hydraulic, or electric force.
  • Supports the pipe during bending to prevent deformation.

Uses

  • Bending pipes for plumbing installations.
  • Forming pipe curves in pipelines.
  • Producing precise pipe angles.

Conclusion

Pipe working tools such as pipe cutters, pipe wrenches, pipe dies, taps, and pipe bending machines are essential for pipe fitting operations. Proper use of these tools ensures accurate pipe cutting, threading, and bending, which results in reliable and leak-proof piping systems.

Book Page

Foundation Bolts
Purpose of Lubrication
Methods of Lubrication
Importance of Technical English Terms Used in Industry
Hydraulic Cylinders
Symbols of Hydraulic Components
Pneumatic Valves
Compressed Air Generation and Conditioning
Fluid Power
Method of Fixing Geared Wheels
Helical Gear
Power Transmission by Gears
V-Belts
Power Transmission Elements
Aluminium and Its Alloys
Constructional Features of Drilling Jigs
Standard Pipe Fittings
Pipe Working Tools
Pipes and Pipe Fittings
Importance of Keeping Work Free from Rust and Corrosion
Bearing Metals
Roller and Needle Bearings
Functions of Bearings
Importance of Gauges
Protective Coatings for Metals
Tapers on Keys and Cotters
Purpose of Annealing
Metallurgical and Metal Working Processes
Applications of Honing
Applications of Lapping
Application of Slip Gauges for Measuring
Slip Gauges
Templates and Radius/fillet gauge, feeler gauge, hole gauge, and their uses, care and maintenance
Types of Special Files
Locking Devices
Material of Screws
Assembling Techniques
Total Productive Maintenance (TPM)
Screw Thread
General Turning Operations
Chucks and Chucking
Lathe Cutting Tools
Safety Precautions While Working on a Lathe
Dial Test Indicator
Vernier Micrometer
Simple Scraper
Pig Iron
Method of Expressing Tolerance as per BIS
Necessity of Interchangeability in Engineering
Necessity of Gauges
Grinding Wheel
Drill Troubles: Causes and Remedies
Tap Wrench
Countersink, Counterbore and Spot Facing
Material of Drills
Oxygen-Acetylene Cutting Machine
Setting up Parameters for Arc Welding Machines
Welding Hand Tools
Safety in Welding Shop
Rivets and Riveting
Solder and Soldering
Stakes in Sheet Metal Work
Marking and Measuring Tools in Sheet Metal Work
Safety Precautions in a Sheet Metal Workshop
Drilling Process
Vernier Calipers
Micrometer – Outside and Inside Micrometer
Power Saw, Band Saw and Circular Saw Machines Used for Metal Cutting
Physical and Mechanical Properties of Engineering Metals
Marking Media and Their Applications
Bench Vice: Construction, Types, Uses, Care and Maintenance
Bench Vice: Construction, Types, Uses, Care and Maintenance
Linear measurements - its units, dividers, calipers, hermaphrodite, centre punch, dot punch, prick punch their description and uses of different types of hammers. Description, use and care of ‘V’ Blocks, marking off table.
Basic understanding on Hot work, confined space work and material handling equipment
Health, Safety and Environment guidelines, legislations &regulations as applicable
Introduction to 5S concept & its application
Response to emergencies e.g.; power failure, fire, and system failure
Introduction of First aid. Operation of electrical mains and electrical safety. Introduction of PPEs
Importance of safety and general precautions observed in the in the industry/shop floor
Soft Skills, its importance and Job area after completion of training
All Necessary Guidance to be Provided to the Newcomers to Become Familiar with the Working of Industrial Training Institute System Including Stores Procedures

Question Paper

Trade Practical Semester 1 July 2018
Trade Theory Semester
Fitter 1st Semester
Semester 2 Module 1 - Drilling
FITTER – Semester 3 Module- 1 - Assembly
FITTER – Semester 4 Module 1 - Drill jig
Trade Theory Semester
Trade Theory Semester 4 January 2018
Trade Theory Semester 3 July 2018
Trade Theory Semester 3 July 2017
Trade Theory Semester 3 January 2018
Trade Theory Semester 2 July 2018
Trade Theory Semester
Trade Practical Semester 4 July 2018
Trade Practical Semester 4 July 2017
Trade Practical Semester 4 January 2018
Trade Practical Semester 4 January 2018
Trade Practical Semester 3 July 2018
Trade Practical Semester 3 July 2017
Trade Practical Semester 2 July 2017

Common Subject

  • Engineering Drawing
  • Employability Skills
  • Workshop Calculation Science

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Electrician + Wireman + Electroplater + Electrician Power Distribution + Lift and Escalator Mechanic | ITI Fitter | ITI COPA | ITI Welder | ITI Mechanic | ITI Electronics | Agriculture + Horticulture + Floriculture | ITI Draughtsman Civil & Mech | ITI Refrigeration & Air Conditioning | ITI Turner | ITI Plumber | ITI Machinist | ITI Cosmetology | ITI Sewing | ITI Surveyor

Syllabus

Workshop Calculation and Science
Employability Skills
Fitter Engineering Drawing
Fitter Engineering Drawing
Fitter Engineering Drawing
Employability Skills
Fitter Engineering Drawing
Workshop Calculation and Science

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