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Introduction of First aid. Operation of electrical mains and electrical safety. Introduction of PPEs

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ITI Fitter
Fitter

ITI Fitter is a 2-year technical vocational course (CTS) focusing on fitting, assembling, and maintaining industrial machinery and metal parts. It covers trade theory (safety, tools, machinery, engineering drawing) and practical training (filing, drilling, turning), leading to a recognized National Trade Certificate (NTC)

Key Aspects of ITI Fitter:

  • Course Structure: Two-year, often split into four semesters, covering both theoretical and practical modules.
  • Core Skills: Students learn to use tools like lathes, drills, grinders, and precision measuring instruments (micrometres, verniers).
  • Job Roles: Upon completion, graduates can work as technicians, machine assemblers, pipe fitters, or structural fitters in manufacturing plants, public sector units (PSUs), or private industries.
  • Career Scope: High demand in manufacturing, automotive, heavy engineering, and maintenance departments.

Key Subjects Covered:

  • Safety Practices: Workshop safety and personal protective equipment (PPE).
  • Fitting Techniques: Precision fitting, assembly, and maintenance.
  • Engineering Drawing: Interpreting mechanical drawings.
  • Trade Theory: Knowledge of metals, tools, and machining processes.

 

By iti | 2:30 PM IST, Fri March 13, 2026

Introduction of First Aid, Operation of Electrical Mains and Electrical Safety, and Introduction of PPEs

In industrial environments, safety and emergency preparedness are extremely important. Workers and trainees often operate machines, electrical equipment, and tools that may pose potential risks. Therefore, knowledge of first aid, electrical safety, and personal protective equipment (PPE) is essential for maintaining a safe working environment.

Industrial Training Institutes (ITIs) and vocational training centers teach these safety practices to ensure that students are prepared to handle workplace hazards responsibly. Understanding these topics helps prevent accidents, protect workers from injuries, and ensure quick response during emergencies.

Introduction to First Aid

First aid refers to the immediate care given to an injured or ill person before professional medical help arrives. The purpose of first aid is to preserve life, prevent the condition from worsening, and promote recovery.

In industries and workshops, accidents such as cuts, burns, electric shocks, or injuries from machines may occur. Therefore, workers must have basic knowledge of first aid to respond quickly and effectively.

Objectives of First Aid

  • Save the life of the injured person
  • Prevent further injury or complications
  • Provide relief from pain
  • Stabilize the condition until medical help arrives

Basic First Aid Steps

The following basic steps are usually followed while providing first aid:

  • Stay calm and assess the situation
  • Ensure the area is safe
  • Check the injured person's condition
  • Provide appropriate first aid treatment
  • Call for medical assistance if needed

Common First Aid Situations

Some common workplace injuries and first aid responses include:

  • Cuts and bleeding: Clean the wound and apply pressure with a sterile bandage.
  • Burns: Cool the burn with clean water and cover with sterile dressing.
  • Electric shock: Turn off the power source before touching the victim.
  • Fractures: Immobilize the injured area and seek medical help.

Every workplace should have a properly stocked first aid kit and trained personnel to handle emergencies.

Operation of Electrical Mains

Electrical mains refer to the main electrical supply system that provides electricity to machines, equipment, and buildings. Understanding how electrical mains operate is important for ensuring safe and efficient use of electricity in industrial and workshop environments.

Electrical systems usually consist of components such as:

  • Main power supply
  • Circuit breakers
  • Switches and distribution boards
  • Wiring systems
  • Protective devices

The electrical mains supply distributes power to various machines and devices through controlled circuits.

Basic Operation of Electrical Mains

The operation of electrical mains involves the following steps:

  • Electricity is supplied from the main power source.
  • The supply passes through circuit breakers and control panels.
  • Power is distributed to machines and equipment.
  • Protective devices ensure safe operation.

Workers must understand the location of switches, circuit breakers, and emergency power controls to handle electrical systems safely.

Electrical Safety

Electrical safety is critical in industrial environments because electricity can cause serious injuries or even death if handled improperly. Electrical accidents may occur due to faulty wiring, damaged equipment, or careless handling of electrical devices.

Common Electrical Hazards

  • Electric shock
  • Short circuits
  • Electrical fires
  • Damaged wiring

General Electrical Safety Precautions

To prevent electrical accidents, workers must follow these safety precautions:

  • Never operate electrical equipment with wet hands.
  • Use properly insulated tools.
  • Ensure electrical equipment is properly grounded.
  • Switch off power before performing maintenance.
  • Do not overload electrical circuits.
  • Report damaged cables or equipment immediately.

These precautions help ensure safe operation of electrical systems in workplaces.

Emergency Procedures for Electrical Accidents

If an electrical accident occurs, the following steps should be taken:

  • Immediately switch off the main power supply.
  • Do not touch the victim directly if they are still in contact with electricity.
  • Use a non-conductive object to separate the victim from the electrical source.
  • Provide first aid and seek medical help immediately.

Quick response can prevent serious injuries and save lives.

Introduction to Personal Protective Equipment (PPE)

Personal Protective Equipment (PPE) refers to safety equipment worn by workers to protect themselves from workplace hazards. PPE acts as a barrier between workers and potential dangers in the work environment.

Using PPE is essential in industries where workers are exposed to mechanical, electrical, chemical, or environmental hazards.

Common Types of PPE

There are several types of personal protective equipment used in industrial workplaces.

  • Safety helmets
  • Protective gloves
  • Safety goggles
  • Ear protection
  • Safety shoes
  • Protective clothing

Importance of PPE

Personal protective equipment helps reduce the risk of injuries and protects workers from harmful conditions.

Some benefits of using PPE include:

  • Protection from physical injuries
  • Protection from electrical hazards
  • Prevention of eye and ear damage
  • Improved workplace safety

Proper Use of PPE

To ensure effective protection, PPE must be used correctly. Workers should follow these guidelines:

  • Wear PPE appropriate for the task.
  • Inspect PPE before use.
  • Maintain and clean PPE regularly.
  • Replace damaged PPE immediately.

Proper use of PPE significantly reduces workplace accidents.

Role of Safety Awareness in Industrial Training

Safety awareness is an important part of industrial training. Students and workers must be educated about first aid, electrical safety, and the use of personal protective equipment.

Training programs often include safety demonstrations, emergency drills, and practical exercises to prepare workers for real-world situations.

Conclusion

Knowledge of first aid, electrical safety, and personal protective equipment is essential for maintaining a safe industrial environment. First aid helps provide immediate assistance during emergencies, while electrical safety practices prevent accidents caused by electrical equipment.

Personal protective equipment acts as a protective barrier that reduces the risk of injuries in hazardous work environments. By understanding and following these safety practices, workers and trainees can create a safer and more productive workplace.

For students undergoing technical training, learning these safety principles prepares them for responsible work in industrial settings and helps ensure their well-being throughout their professional careers.

Book Page

Foundation Bolts
Purpose of Lubrication
Methods of Lubrication
Importance of Technical English Terms Used in Industry
Hydraulic Cylinders
Symbols of Hydraulic Components
Pneumatic Valves
Compressed Air Generation and Conditioning
Fluid Power
Method of Fixing Geared Wheels
Helical Gear
Power Transmission by Gears
V-Belts
Power Transmission Elements
Aluminium and Its Alloys
Constructional Features of Drilling Jigs
Standard Pipe Fittings
Pipe Working Tools
Pipes and Pipe Fittings
Importance of Keeping Work Free from Rust and Corrosion
Bearing Metals
Roller and Needle Bearings
Functions of Bearings
Importance of Gauges
Protective Coatings for Metals
Tapers on Keys and Cotters
Purpose of Annealing
Metallurgical and Metal Working Processes
Applications of Honing
Applications of Lapping
Application of Slip Gauges for Measuring
Slip Gauges
Templates and Radius/fillet gauge, feeler gauge, hole gauge, and their uses, care and maintenance
Types of Special Files
Locking Devices
Material of Screws
Assembling Techniques
Total Productive Maintenance (TPM)
Screw Thread
General Turning Operations
Chucks and Chucking
Lathe Cutting Tools
Safety Precautions While Working on a Lathe
Dial Test Indicator
Vernier Micrometer
Simple Scraper
Pig Iron
Method of Expressing Tolerance as per BIS
Necessity of Interchangeability in Engineering
Necessity of Gauges
Grinding Wheel
Drill Troubles: Causes and Remedies
Tap Wrench
Countersink, Counterbore and Spot Facing
Material of Drills
Oxygen-Acetylene Cutting Machine
Setting up Parameters for Arc Welding Machines
Welding Hand Tools
Safety in Welding Shop
Rivets and Riveting
Solder and Soldering
Stakes in Sheet Metal Work
Marking and Measuring Tools in Sheet Metal Work
Safety Precautions in a Sheet Metal Workshop
Drilling Process
Vernier Calipers
Micrometer – Outside and Inside Micrometer
Power Saw, Band Saw and Circular Saw Machines Used for Metal Cutting
Physical and Mechanical Properties of Engineering Metals
Marking Media and Their Applications
Bench Vice: Construction, Types, Uses, Care and Maintenance
Bench Vice: Construction, Types, Uses, Care and Maintenance
Linear measurements - its units, dividers, calipers, hermaphrodite, centre punch, dot punch, prick punch their description and uses of different types of hammers. Description, use and care of ‘V’ Blocks, marking off table.
Basic understanding on Hot work, confined space work and material handling equipment
Health, Safety and Environment guidelines, legislations &regulations as applicable
Introduction to 5S concept & its application
Response to emergencies e.g.; power failure, fire, and system failure
Introduction of First aid. Operation of electrical mains and electrical safety. Introduction of PPEs
Importance of safety and general precautions observed in the in the industry/shop floor
Soft Skills, its importance and Job area after completion of training
All Necessary Guidance to be Provided to the Newcomers to Become Familiar with the Working of Industrial Training Institute System Including Stores Procedures

Question Paper

Trade Practical Semester 1 July 2018
Trade Theory Semester
Fitter 1st Semester
Semester 2 Module 1 - Drilling
FITTER – Semester 3 Module- 1 - Assembly
FITTER – Semester 4 Module 1 - Drill jig
Trade Theory Semester
Trade Theory Semester 4 January 2018
Trade Theory Semester 3 July 2018
Trade Theory Semester 3 July 2017
Trade Theory Semester 3 January 2018
Trade Theory Semester 2 July 2018
Trade Theory Semester
Trade Practical Semester 4 July 2018
Trade Practical Semester 4 July 2017
Trade Practical Semester 4 January 2018
Trade Practical Semester 4 January 2018
Trade Practical Semester 3 July 2018
Trade Practical Semester 3 July 2017
Trade Practical Semester 2 July 2017

Common Subject

  • Engineering Drawing
  • Employability Skills
  • Workshop Calculation Science

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Syllabus

Workshop Calculation and Science
Employability Skills
Fitter Engineering Drawing
Fitter Engineering Drawing
Fitter Engineering Drawing
Employability Skills
Fitter Engineering Drawing
Workshop Calculation and Science

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