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Fluid Power

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ITI Fitter
Fitter

ITI Fitter is a 2-year technical vocational course (CTS) focusing on fitting, assembling, and maintaining industrial machinery and metal parts. It covers trade theory (safety, tools, machinery, engineering drawing) and practical training (filing, drilling, turning), leading to a recognized National Trade Certificate (NTC)

Key Aspects of ITI Fitter:

  • Course Structure: Two-year, often split into four semesters, covering both theoretical and practical modules.
  • Core Skills: Students learn to use tools like lathes, drills, grinders, and precision measuring instruments (micrometres, verniers).
  • Job Roles: Upon completion, graduates can work as technicians, machine assemblers, pipe fitters, or structural fitters in manufacturing plants, public sector units (PSUs), or private industries.
  • Career Scope: High demand in manufacturing, automotive, heavy engineering, and maintenance departments.

Key Subjects Covered:

  • Safety Practices: Workshop safety and personal protective equipment (PPE).
  • Fitting Techniques: Precision fitting, assembly, and maintenance.
  • Engineering Drawing: Interpreting mechanical drawings.
  • Trade Theory: Knowledge of metals, tools, and machining processes.

 

By iti | 4:38 PM IST, Fri March 13, 2026

Fluid Power

Fluid power is the use of fluids such as liquids or gases to transmit power and perform mechanical work. Fluid power systems are widely used in industries for operating machines, controlling movements, and performing heavy-duty operations. The two main types of fluid power systems are pneumatic systems and hydraulic systems.

Pneumatics

Pneumatics is the branch of fluid power that uses compressed air or gas to transmit power and control mechanical motion. Pneumatic systems are commonly used in industrial automation and manufacturing processes.

Features of Pneumatic Systems

  • Uses compressed air as the working medium.
  • Simple design and easy maintenance.
  • Clean and safe operation.
  • Suitable for light and medium loads.

Hydraulics

Hydraulics is the branch of fluid power that uses pressurized liquid, usually oil, to transmit power. Hydraulic systems are used where large forces are required.

Features of Hydraulic Systems

  • Uses liquid (usually hydraulic oil) as the working medium.
  • Capable of generating high force.
  • Provides smooth and precise control.
  • Suitable for heavy machinery.

Comparison of Pneumatics and Hydraulics

ParameterPneumaticsHydraulics
Working MediumCompressed AirHydraulic Oil or Liquid
Force OutputLow to MediumVery High
SpeedHigh Speed OperationModerate Speed
CleanlinessClean and safeOil leakage possible
ApplicationsAutomation systemsHeavy machinery

Overview of a Pneumatic System

A pneumatic system uses compressed air to perform mechanical work. The compressed air is generated by a compressor and delivered through pipelines to operate pneumatic devices.

Main Components of a Pneumatic System

  • Air compressor
  • Air receiver (storage tank)
  • Control valves
  • Pneumatic cylinders
  • Pipelines and fittings

Boyle’s Law

Boyle’s Law states that the pressure of a gas is inversely proportional to its volume when temperature remains constant.

Mathematical Expression:

P × V = Constant

Where:

  • P = Pressure of the gas
  • V = Volume of the gas

This law explains how compressed air behaves in pneumatic systems.

Overview of an Industrial Hydraulic System

An industrial hydraulic system uses pressurized liquid to generate and transmit power. Hydraulic systems are widely used in heavy machinery and industrial equipment.

Main Components of Hydraulic Systems

  • Hydraulic pump
  • Reservoir (oil tank)
  • Control valves
  • Hydraulic cylinders or motors
  • Pipelines and hoses

Applications of Hydraulic Systems

  • Hydraulic presses
  • Excavators and construction machinery
  • Automobile braking systems
  • Aircraft control systems
  • Industrial lifting equipment

Pascal’s Law

Pascal’s Law states that when pressure is applied to a confined fluid, the pressure is transmitted equally in all directions throughout the fluid.

Formula:

Pressure = Force / Area

This principle is used in hydraulic machines to multiply force and perform heavy work.

Conclusion

Fluid power systems play an important role in modern industries. Pneumatic systems use compressed air for light and fast operations, while hydraulic systems use pressurized liquids to generate high forces. Principles such as Boyle’s Law and Pascal’s Law help explain the operation of these systems and their applications in engineering machinery.

Book Page

Foundation Bolts
Purpose of Lubrication
Methods of Lubrication
Importance of Technical English Terms Used in Industry
Hydraulic Cylinders
Symbols of Hydraulic Components
Pneumatic Valves
Compressed Air Generation and Conditioning
Fluid Power
Method of Fixing Geared Wheels
Helical Gear
Power Transmission by Gears
V-Belts
Power Transmission Elements
Aluminium and Its Alloys
Constructional Features of Drilling Jigs
Standard Pipe Fittings
Pipe Working Tools
Pipes and Pipe Fittings
Importance of Keeping Work Free from Rust and Corrosion
Bearing Metals
Roller and Needle Bearings
Functions of Bearings
Importance of Gauges
Protective Coatings for Metals
Tapers on Keys and Cotters
Purpose of Annealing
Metallurgical and Metal Working Processes
Applications of Honing
Applications of Lapping
Application of Slip Gauges for Measuring
Slip Gauges
Templates and Radius/fillet gauge, feeler gauge, hole gauge, and their uses, care and maintenance
Types of Special Files
Locking Devices
Material of Screws
Assembling Techniques
Total Productive Maintenance (TPM)
Screw Thread
General Turning Operations
Chucks and Chucking
Lathe Cutting Tools
Safety Precautions While Working on a Lathe
Dial Test Indicator
Vernier Micrometer
Simple Scraper
Pig Iron
Method of Expressing Tolerance as per BIS
Necessity of Interchangeability in Engineering
Necessity of Gauges
Grinding Wheel
Drill Troubles: Causes and Remedies
Tap Wrench
Countersink, Counterbore and Spot Facing
Material of Drills
Oxygen-Acetylene Cutting Machine
Setting up Parameters for Arc Welding Machines
Welding Hand Tools
Safety in Welding Shop
Rivets and Riveting
Solder and Soldering
Stakes in Sheet Metal Work
Marking and Measuring Tools in Sheet Metal Work
Safety Precautions in a Sheet Metal Workshop
Drilling Process
Vernier Calipers
Micrometer – Outside and Inside Micrometer
Power Saw, Band Saw and Circular Saw Machines Used for Metal Cutting
Physical and Mechanical Properties of Engineering Metals
Marking Media and Their Applications
Bench Vice: Construction, Types, Uses, Care and Maintenance
Bench Vice: Construction, Types, Uses, Care and Maintenance
Linear measurements - its units, dividers, calipers, hermaphrodite, centre punch, dot punch, prick punch their description and uses of different types of hammers. Description, use and care of ‘V’ Blocks, marking off table.
Basic understanding on Hot work, confined space work and material handling equipment
Health, Safety and Environment guidelines, legislations &regulations as applicable
Introduction to 5S concept & its application
Response to emergencies e.g.; power failure, fire, and system failure
Introduction of First aid. Operation of electrical mains and electrical safety. Introduction of PPEs
Importance of safety and general precautions observed in the in the industry/shop floor
Soft Skills, its importance and Job area after completion of training
All Necessary Guidance to be Provided to the Newcomers to Become Familiar with the Working of Industrial Training Institute System Including Stores Procedures

Question Paper

Trade Practical Semester 1 July 2018
Trade Theory Semester
Fitter 1st Semester
Semester 2 Module 1 - Drilling
FITTER – Semester 3 Module- 1 - Assembly
FITTER – Semester 4 Module 1 - Drill jig
Trade Theory Semester
Trade Theory Semester 4 January 2018
Trade Theory Semester 3 July 2018
Trade Theory Semester 3 July 2017
Trade Theory Semester 3 January 2018
Trade Theory Semester 2 July 2018
Trade Theory Semester
Trade Practical Semester 4 July 2018
Trade Practical Semester 4 July 2017
Trade Practical Semester 4 January 2018
Trade Practical Semester 4 January 2018
Trade Practical Semester 3 July 2018
Trade Practical Semester 3 July 2017
Trade Practical Semester 2 July 2017

Common Subject

  • Engineering Drawing
  • Employability Skills
  • Workshop Calculation Science

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Syllabus

Workshop Calculation and Science
Employability Skills
Fitter Engineering Drawing
Fitter Engineering Drawing
Fitter Engineering Drawing
Employability Skills
Fitter Engineering Drawing
Workshop Calculation and Science

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