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Bearing Metals

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ITI Fitter
Fitter

ITI Fitter is a 2-year technical vocational course (CTS) focusing on fitting, assembling, and maintaining industrial machinery and metal parts. It covers trade theory (safety, tools, machinery, engineering drawing) and practical training (filing, drilling, turning), leading to a recognized National Trade Certificate (NTC)

Key Aspects of ITI Fitter:

  • Course Structure: Two-year, often split into four semesters, covering both theoretical and practical modules.
  • Core Skills: Students learn to use tools like lathes, drills, grinders, and precision measuring instruments (micrometres, verniers).
  • Job Roles: Upon completion, graduates can work as technicians, machine assemblers, pipe fitters, or structural fitters in manufacturing plants, public sector units (PSUs), or private industries.
  • Career Scope: High demand in manufacturing, automotive, heavy engineering, and maintenance departments.

Key Subjects Covered:

  • Safety Practices: Workshop safety and personal protective equipment (PPE).
  • Fitting Techniques: Precision fitting, assembly, and maintenance.
  • Engineering Drawing: Interpreting mechanical drawings.
  • Trade Theory: Knowledge of metals, tools, and machining processes.

 

By iti | 4:20 PM IST, Fri March 13, 2026

Bearing Metals

Bearing metals are special materials used for making bearings that support rotating shafts. These materials must possess good wear resistance, low friction, high load carrying capacity, and good thermal conductivity. Proper selection of bearing metal ensures smooth operation and long service life of machinery.

Properties of Good Bearing Metals

  • Low coefficient of friction.
  • High wear resistance.
  • Ability to withstand heavy loads.
  • Good thermal conductivity.
  • Resistance to corrosion.
  • Ability to embed small dirt particles.

Types of Bearing Metals

Babbitt Metal (White Metal)

Babbitt metal is one of the most widely used bearing materials. It is soft and has good anti-friction properties.

Composition
  • Tin
  • Antimony
  • Copper
Uses
  • Engine bearings
  • Heavy machinery bearings
  • High-speed shaft bearings

Bronze

Bronze is a strong and wear-resistant bearing material often used for medium and heavy load applications.

Composition
  • Copper
  • Tin
  • Sometimes lead or zinc
Uses
  • Bushings
  • Gear bearings
  • Industrial machine bearings

Cast Iron

Cast iron is sometimes used as a bearing material because it has good wear resistance and damping properties.

Uses
  • Low-speed machinery
  • Heavy machine bases

Lead-Based Bearing Metals

Lead-based alloys are used where good corrosion resistance and lubrication properties are required.

Uses
  • Automobile engines
  • Marine machinery

Synthetic Materials for Bearings

Synthetic materials are increasingly used in bearings because they provide low friction, corrosion resistance, and lightweight properties. These materials are commonly used in modern machinery where lubrication is difficult or where noise reduction is important.

Plastic Laminate Materials

Plastic laminate materials are synthetic materials formed by layering and bonding plastic sheets together. They have excellent strength and wear resistance.

Phenolic Bearings

Phenolic materials are thermosetting plastics reinforced with fabric or paper. They are used in bearings due to their good strength and resistance to heat.

Properties

  • High strength
  • Good wear resistance
  • Low friction
  • Good resistance to heat and moisture

Uses

  • Water pump bearings
  • Marine equipment
  • Light machinery

Teflon Bearings

Teflon (PTFE) is a synthetic material known for its extremely low coefficient of friction.

Properties

  • Very low friction
  • Excellent chemical resistance
  • Self-lubricating properties
  • Good temperature resistance

Uses

  • Precision instruments
  • Food processing machines
  • Chemical industry equipment

Polyamide (Nylon) Bearings

Polyamide, commonly known as nylon, is a strong and lightweight plastic used in bearings and bushings.

Properties

  • High strength and toughness
  • Good wear resistance
  • Lightweight
  • Low friction

Uses

  • Small machinery bearings
  • Automobile components
  • Electrical equipment

Conclusion

Bearing materials play an important role in the performance and durability of mechanical systems. Traditional bearing metals such as babbitt metal, bronze, and cast iron are widely used in heavy machinery, while modern synthetic materials like phenolic, Teflon, and nylon offer advantages such as low friction, corrosion resistance, and lightweight construction.

Book Page

Foundation Bolts
Purpose of Lubrication
Methods of Lubrication
Importance of Technical English Terms Used in Industry
Hydraulic Cylinders
Symbols of Hydraulic Components
Pneumatic Valves
Compressed Air Generation and Conditioning
Fluid Power
Method of Fixing Geared Wheels
Helical Gear
Power Transmission by Gears
V-Belts
Power Transmission Elements
Aluminium and Its Alloys
Constructional Features of Drilling Jigs
Standard Pipe Fittings
Pipe Working Tools
Pipes and Pipe Fittings
Importance of Keeping Work Free from Rust and Corrosion
Bearing Metals
Roller and Needle Bearings
Functions of Bearings
Importance of Gauges
Protective Coatings for Metals
Tapers on Keys and Cotters
Purpose of Annealing
Metallurgical and Metal Working Processes
Applications of Honing
Applications of Lapping
Application of Slip Gauges for Measuring
Slip Gauges
Templates and Radius/fillet gauge, feeler gauge, hole gauge, and their uses, care and maintenance
Types of Special Files
Locking Devices
Material of Screws
Assembling Techniques
Total Productive Maintenance (TPM)
Screw Thread
General Turning Operations
Chucks and Chucking
Lathe Cutting Tools
Safety Precautions While Working on a Lathe
Dial Test Indicator
Vernier Micrometer
Simple Scraper
Pig Iron
Method of Expressing Tolerance as per BIS
Necessity of Interchangeability in Engineering
Necessity of Gauges
Grinding Wheel
Drill Troubles: Causes and Remedies
Tap Wrench
Countersink, Counterbore and Spot Facing
Material of Drills
Oxygen-Acetylene Cutting Machine
Setting up Parameters for Arc Welding Machines
Welding Hand Tools
Safety in Welding Shop
Rivets and Riveting
Solder and Soldering
Stakes in Sheet Metal Work
Marking and Measuring Tools in Sheet Metal Work
Safety Precautions in a Sheet Metal Workshop
Drilling Process
Vernier Calipers
Micrometer – Outside and Inside Micrometer
Power Saw, Band Saw and Circular Saw Machines Used for Metal Cutting
Physical and Mechanical Properties of Engineering Metals
Marking Media and Their Applications
Bench Vice: Construction, Types, Uses, Care and Maintenance
Bench Vice: Construction, Types, Uses, Care and Maintenance
Linear measurements - its units, dividers, calipers, hermaphrodite, centre punch, dot punch, prick punch their description and uses of different types of hammers. Description, use and care of ‘V’ Blocks, marking off table.
Basic understanding on Hot work, confined space work and material handling equipment
Health, Safety and Environment guidelines, legislations &regulations as applicable
Introduction to 5S concept & its application
Response to emergencies e.g.; power failure, fire, and system failure
Introduction of First aid. Operation of electrical mains and electrical safety. Introduction of PPEs
Importance of safety and general precautions observed in the in the industry/shop floor
Soft Skills, its importance and Job area after completion of training
All Necessary Guidance to be Provided to the Newcomers to Become Familiar with the Working of Industrial Training Institute System Including Stores Procedures

Question Paper

Trade Practical Semester 1 July 2018
Trade Theory Semester
Fitter 1st Semester
Semester 2 Module 1 - Drilling
FITTER – Semester 3 Module- 1 - Assembly
FITTER – Semester 4 Module 1 - Drill jig
Trade Theory Semester
Trade Theory Semester 4 January 2018
Trade Theory Semester 3 July 2018
Trade Theory Semester 3 July 2017
Trade Theory Semester 3 January 2018
Trade Theory Semester 2 July 2018
Trade Theory Semester
Trade Practical Semester 4 July 2018
Trade Practical Semester 4 July 2017
Trade Practical Semester 4 January 2018
Trade Practical Semester 4 January 2018
Trade Practical Semester 3 July 2018
Trade Practical Semester 3 July 2017
Trade Practical Semester 2 July 2017

Common Subject

  • Engineering Drawing
  • Employability Skills
  • Workshop Calculation Science

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Syllabus

Workshop Calculation and Science
Employability Skills
Fitter Engineering Drawing
Fitter Engineering Drawing
Fitter Engineering Drawing
Employability Skills
Fitter Engineering Drawing
Workshop Calculation and Science

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